I got this beautiful wood from KJP Select Hardwoods. They made ordering extremely easy and were very helpful with the process. Link before for the wood I used!
When my parents asked me to build them a fireplace I was so excited because i've always wanted to build a wood surround. It was such a fun build and adds so much to the overall look of the fireplace. I wanted to give you all plans so you can build your own!
Happy building!
Tools
- Kreg Jig Pocket Hole 750
- Router
- Miter saw
-Table saw/track saw
- Sander
- 80, 120 and 220 grit sandpaper - Drill
- Clamps
- Jigsaw
-Level
-Nail gun
Materials
- Wood glue
- Stain
- 1 sheet 3/4” plywood 2x4’
- 15 bd ft 3/4” wood
- Kreg Jig Screws 1 1/4”
-1/4" roundover bit
-1.5" nails
Cut List
- Cleats
Top 40"x2.5"x3/4" Sides 30"x1.75"x3/4"(2)
- Main body
Top 36.5"x4"x3/4", 36.5"x1.5"x3/4" (2)
Sides 33.25"x3.25"x3/4" (2), 33.25"x1.5"x3/4" (2)
- Trim
Top 50"x5.25"x3/4"
Sides 33.25"x3.25"x3/4" (2), 33.25"x1.5"x3/4" (2)
Center 39.5"x3.25"x3/4"
Trim for under top 47.5"x1"x3/4", 3.25"x1"x3/4" (2)
1. Cut the main body of the surround to size. Attach the 3 parts using pocket screws and glue.
![](https://static.wixstatic.com/media/ac46b0_adb9617ee2454346bcfab0de6f83fdc7~mv2.jpg/v1/fill/w_899,h_1145,al_c,q_85,enc_auto/ac46b0_adb9617ee2454346bcfab0de6f83fdc7~mv2.jpg)
2. Cut the cleats to size and mount them into the studs of the wall. Make sure to plumb and level all the boards. (I suggest dry fitting the 3 parts of the surround before moving onto the next step)
![](https://static.wixstatic.com/media/ac46b0_f1dd780c92354003a604a3f1d7f1c31c~mv2.jpg/v1/fill/w_980,h_1129,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/ac46b0_f1dd780c92354003a604a3f1d7f1c31c~mv2.jpg)
3. Attach the 3 parts of the main body together using pocket holes.
![](https://static.wixstatic.com/media/ac46b0_7446847625344edea2ba29d5b13a7958~mv2.jpg/v1/fill/w_980,h_1011,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/ac46b0_7446847625344edea2ba29d5b13a7958~mv2.jpg)
4. Screw the main body into the cleats on the plywood portion of the main body. Use 1 1/4" screws.
![](https://static.wixstatic.com/media/ac46b0_2d9c311e20bc4afcbd735fcaeea5fe04~mv2.jpg/v1/fill/w_980,h_1191,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/ac46b0_2d9c311e20bc4afcbd735fcaeea5fe04~mv2.jpg)
5. Cut the trim pieces to size. (optional: roundover one edge of the outside trim)
6. Attach to the main body using 1.5" nails and wood glue/CA glue
![](https://static.wixstatic.com/media/ac46b0_f866401c0e1247f5a9bc0e7e461edd95~mv2.jpg/v1/fill/w_980,h_1092,al_c,q_85,usm_0.66_1.00_0.01,enc_auto/ac46b0_f866401c0e1247f5a9bc0e7e461edd95~mv2.jpg)
7. Cut the top to size and attach using wood glue/CA glue. You can also nail it on.
8. Sand, stain and enjoy your new surround!
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